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Dryer Operations
Dryer Operations
  • Dryer Operations
    • Applicability
    • Introduction
    • Warranty
    • CSA 3.8 2021
    • Specifications
      • Delta Series
      • Fusion Series
      • ECO Series
      • Legacy Series
      • Modular Tower Series
      • Commercial Tower Series
    • Equipment Overview
      • Main Dryer Components
      • High Voltage Cabinet
      • Low Voltage Cabinet
      • Pinnacle 20|20 Remote Cabinet
      • Customer Equipment Cabinet
      • Burner Control Cabinet
      • Discharge Moisture Sampler
      • Gas Train
      • Burner
    • Operating Procedures
      • Component Adjustments
      • Air Pressure Switch
      • High Limit Switch
      • VFD (Parameters)
        • Profile & Mixed-Flow Models
        • Modular Towers (208/230/460V)
        • Modular Towers (380/575V)
        • Commercial Towers (208/230/460V)
      • Soft Start (Parameters)
      • Fireye Burner Control
      • First Time Start-Up
      • Daily Operations
      • End-of-Season Shut-Down
      • Suggested Operating Setpoints
    • Maintenance
      • Pre-Season Checks
      • Lubrication Schedule
      • Seasonal Cleaning
      • Post-Season Maintenance
    • Troubleshooting
      • Diagnosing a Dryer Shutdown
      • Diagnosing Safety Circuit via HMI
      • Diagnosing the Safety Circuit Using a Voltmeter
      • Emergency Stops
      • Customer Interface
      • Variable Frequency Drives
      • Soft Starters
      • Common Diagnostic Issues
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  • Lubrication Table for Profile Style Dryers
  • Lubrication Table for Tower Style Dryers
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  1. Dryer Operations
  2. Maintenance

Lubrication Schedule

Maintaining proper lubrication of all moving components of your dryer is key to its efficient and safe operation. The following table below outlines all recommended lubrication. Note that some of the items may not be applicable based on configured options, model or accessories.

Lubrication Table for Profile Style Dryers

Item
Lubrication Required
Interval

50:1 Gearbox Oil Level

Fill 1/4" over gear with SAE 90 gear lubricant

Maintain proper level. Check every 100 hours

50:1 Gearbox Grease Fitting

Uses (5) strokes of gun grease

At the beginning and end of the season.

Universal Joints

Use (1) strokes of gun grease

Every 50 hours of operation.

Motors

Lubricate with SR-2 (Chevron) grease or equivalent

Prior to operation and at the end of the season.

Motor Bearings

Use Exxon Corp-Polyrex-EM products or Chevron, Inc-SRI#2. Grease should be lithium based.

At the beginning and the end of the season.

Centrifugal Fan Bearings

Use only #2 consistency lithium based grease with high quality mineral oil with rust and oxidation inhibitor. Use Shell Alvania #2 Mobil Mobilux #2 or Texaco Multfak #2

At the beginning of the season and every 100 hours until the end of the season.

Unload Auger Bearings

SHell Avania #2, Mobil Mobilux #2 or Texaco Multifak #2

Grease every 100 hours, unless extremely dirty conditions, once daily / weekly.

Metering Roll Bearings

Use grade #2 mineral oil lithium or lithium complex base grease.

At the beginning and the end of the season. Internal bearings are brass and do not need lubrication.

Lubrication Table for Tower Style Dryers

Item
Lubrication Required
Interval

249:1 Gearbox Oil Level

Mobil Hi-Shock 150 synthetic

1st Change: 500 hrs of Operation or 6 months. 2nd Change and Thereafter: 5000 hrs of Operation or 1 year, whichever comes first.

Motors

Lubricate with SR-2 (Chevron) grease or equivalent

Prior to operation and at the end of the season.

Motor Bearings

Use Exxon Corp-Polyrex-EM products or Chevron, Inc-SRI#2. Grease should be lithium based.

At the beginning and the end of the season.

Centrifugal Fan Bearings

Use only #2 consistency lithium based grease with high quality mineral oil with rust and oxidation inhibitor. Use Shell Alvania #2 Mobil Mobilux #2 or Texaco Multfak #2

At the beginning of the season and every 100 hours until the end of the season.

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Last updated 6 months ago